Blog: Insights & Updates
From Scan to Structured 3D Model: Inside XRAY LAB’s CT Reconstruction Workflow
When manufacturers invest in CT scanning, they are not just looking for images — they are looking for answers.
How to Prevent Internal Short Circuits Using CT Scanning
Internal short circuits are among the most critical failure modes in lithium-ion batteries and high-density electronic assemblies. Unlike external failures, they occur inside sealed components — often without warning.
Reducing Warranty Claims Through Advanced X-ray Inspection
Warranty claims are more than a financial inconvenience. They are a signal of undetected internal defects, inspection gaps, or process inconsistencies.
CT-Based Identification of Latent Defects in Lithium-Ion Battery Cells
Lithium-ion battery cells are among the most safety-critical components in modern manufacturing.
Impact of Retrofit Constraints on Defect Detectability in X-Ray Inspection Systems
Retrofitting X-ray inspection systems into existing production environments inevitably introduces geometric, mechanical, and temporal constraints.
Process-Induced and Assembly-Related Defects
Process-induced and assembly-related defects are among the most challenging failure modes to identify because they are typically not present in individual components.
Why the Same Defect Fails in One Product but Not Another
A void, crack, or inclusion is rarely desirable—but it is not always critical. The same internal defect can cause immediate failure in one product while remaining functionally harmless in another.
Xray-Lab Powers Smart Production with Real-Time Inspection
In modern manufacturing, speed and quality must go hand in hand. Hidden defects in electronics, batteries, or automotive components can lead to costly recalls, scrap, and downtime.
NDT for Glass Components in Technical and Industrial Applications
Glass is often seen as delicate yet transparent, but technical and industrial glass plays a critical role in high-performance systems.
From Scan to Structured 3D Model: Inside XRAY LAB’s CT Reconstruction Workflow
When manufacturers invest in CT scanning, they are not just looking for images — they are looking for answers.
How to Prevent Internal Short Circuits Using CT Scanning
Internal short circuits are among the most critical failure modes in lithium-ion batteries and high-density electronic assemblies. Unlike external failures, they occur inside sealed components — often without warning.
Reducing Warranty Claims Through Advanced X-ray Inspection
Warranty claims are more than a financial inconvenience. They are a signal of undetected internal defects, inspection gaps, or process inconsistencies.
CT-Based Identification of Latent Defects in Lithium-Ion Battery Cells
Lithium-ion battery cells are among the most safety-critical components in modern manufacturing.
Impact of Retrofit Constraints on Defect Detectability in X-Ray Inspection Systems
Retrofitting X-ray inspection systems into existing production environments inevitably introduces geometric, mechanical, and temporal constraints.
Process-Induced and Assembly-Related Defects
Process-induced and assembly-related defects are among the most challenging failure modes to identify because they are typically not present in individual components.
Why the Same Defect Fails in One Product but Not Another
A void, crack, or inclusion is rarely desirable—but it is not always critical. The same internal defect can cause immediate failure in one product while remaining functionally harmless in another.
Xray-Lab Powers Smart Production with Real-Time Inspection
In modern manufacturing, speed and quality must go hand in hand. Hidden defects in electronics, batteries, or automotive components can lead to costly recalls, scrap, and downtime.
NDT for Glass Components in Technical and Industrial Applications
Glass is often seen as delicate yet transparent, but technical and industrial glass plays a critical role in high-performance systems.
X-Ray Inspection for Micro-Mechanical Components: Springs, Fasteners, and Precision Parts
Small mechanical components may appear insignificant, but in automotive, aerospace, medical devices, and electronics, they are critical to system performance. […]
NDT for Multi-Material Assemblies: Ensuring Bonding Quality and Structural Integrity
Hybrid assemblies combining metals, plastics, and composites are increasingly common in automotive, aerospace, and electronics applications.
X-Ray Inspection of Sealed Assemblies & Enclosures
X-ray inspection of sealed assemblies and enclosures has become an essential quality assurance method for components that cannot be opened without destruction.
X-Ray and CT for Battery Cell Safety Testing
Lithium-ion batteries are the backbone of modern technology, powering everything from smartphones to electric vehicles and industrial energy storage systems.
NDT for Sintered Metal Parts in High-Load Applications
Non-Destructive Testing (NDT) for sintered metal parts is crucial in high-load applications where structural integrity is non-negotiable. X-ray and CT inspections are used to detect density variations, internal cracks, and…
X-Ray & CT Inspection of Adhesive Bonded Assemblies
Adhesive bonding has become a standard joining method in modern manufacturing, particularly for multi-material assemblies combining metals, plastics, and composites.
X Ray Inspection of Microelectronics: Detecting Hidden Defects in PCB Assemblies
Printed Circuit Boards (PCBs) are the backbone of every modern electronic device, from smartphones to medical instruments, automotive systems to industrial controllers.
Inspecting CFRP Wind Turbine Blades in the USA Using Advanced X-Ray and CT
Non-destructive testing (NDT) for Carbon Fiber Reinforced Polymers (CFRP) plays a critical role in ensuring the safety, reliability, and long-term performance of wind turbine blades across the United States.
X-Ray Inspection of Aerospace Honeycomb Structures: Quality Control Without Disassembly
Aerospace honeycomb structures are widely used in aircraft and spacecraft design due to their exceptional strength-to-weight ratio.
Industrial CT for Molded Plastic Parts: Wall Thickness, Voids, and Warping
Industrial CT has become an essential tool for manufacturers producing molded plastic components. As designs become more intricate—with thinner walls, internal ribs, snap-fits, and multi-material assemblies—traditional inspection...
CT Scanning of Automotive Castings: From Porosity Detection to Failure Prevention
Automotive manufacturers across the USA increasingly rely on industrial CT scanning and X-ray inspection to ensure the structural integrity of cast components.
NDT for Composite Materials: Detecting Hidden Defects in High-Performance Structures
Composite materials are widely used in aerospace, automotive, energy, and other high-performance industries because they are lightweight yet strong.
Advanced NDT for Weld Inspection: Porosity, Cracks & Fusion Defects
Weld integrity is critical in industries such as aerospace, automotive, energy, and heavy manufacturing. Even minor flaws like porosity, cracks, or incomplete fusion can compromise safety, reliability, and compliance.
How X-Ray Inspection Ensures Quality Control in Aerospace Components
In the aerospace sector, even the tiniest defect poses enormous risks. Be it microcracks within a turbine blade or voids within a composite fuselage panel, surreptitious flaws can compromise safety,…
RoboCT: Revolutionising X-Ray Inspection for Large Industrial Components
Inspecting oversized industrial components has long been a challenge. Traditional computed tomography (CT) systems are limited in size, unable to accommodate very large parts or complex geometries efficiently.
